Yüksek performanslı parça besleme, ön yönlendirme (pre-orientation), dökme parçaların ve bileşenlerin optimum yüzey dağılımını sunar.
ASYRIL
Besleyici Sistemler – 3 Eksenli Titreşim Teknolojisi
Asyril’ in ödüllü Asycube esnek besleyici serisi;
- yüksek performanslı parça besleme
- ön yönlendirme (pre-orientation)
- dökme parçaların ve bileşenlerin optimum yüzey dağılımını sunar
Asycube Avantajları
- Tüm parça geometrileri ile uyumlu: Karmaşık geometriler ve hassas malzemeler dahil olmak üzere parçaların % 99’u besleyicilerimizden beslenebilir.
- Minimum üretim değişim süreleri esnek, geleceğe yönelik üretim sistemlerine olanak tanır.
- 3 eksenli titreşim teknolojisi sayesinde son derece hassas parça işleme: parçalar, her parça için en uygun döndürme genliği seçimi dahil olmak üzere tüm yönlerde hareket ettirilebilir. Platform temizliği mümkündür.
- Manyetik aktütörler sayesinde gelişmiş güvenilirlik ve dayanıklılık; basınçlı hava kullanımı yoktur.
- Entegre ayarlanabilir arka ışık sayesinde hassas parça algılama
- Asyril’ in Besleyici Kontrol Merkezi Yazılımıyla kolay konfigürasyon
- En popüler robot markaları ile çok sayıda yazılım eklentisi sayesinde basit sistem entegrasyonu
- Standart iletişim protokolleri (TCP-IP, Modbus) tabanlı tüm otomasyon sistemleri ile basit iletişim
Besleyici Ürün Aralığı
Asycube 50
0,1-5 mm yassı ve küp benzeri küçük parçalar ve 10 mm’ ye kadar uzun parçalar için (örn. çivi ve iğne) ideal besleyici
Boyutları
Titreşimli Platform:
45 x 34 mm; ~50 mm diyagonal
1.3 x 1.8 in; ~2 in diyagonal
Besleyici (L x W x H):
293 x 46 x 138 mm
11.5 x 1.8 x 5.4 in
Besleme Haznesi:
10 cm3 / 110 cm3
Asycube 80
3-10 mm yassı ve küp benzeri küçük parçalar ve 15 mm’ ye kadar uzun parçalar için (örn. çivi ve iğne) ideal besleyici
Boyutları
Titreşimli Platform:
65 x 52 mm; ~80 mm diyagonal
2.6 x 2.1 in; ~3.1 in diyagonal
Besleyici (L x W x H):
320 x 61 x 138 mm
12.6 x 2.4 x 5.4 in
Besleme Haznesi:
160 cm3
Asycube 240
5-40 mm yassı ve küp benzeri küçük parçalar ve 50mm’ ye kadar uzun parçalar için (örn. çivi ve iğne) ideal besleyici
Boyutları
Titreşimli Platform:
195 x 150 mm; ~240 mm diyagonal
7.6 x 5.9 in; ~10 in diyagonal
Besleyici (L x W x H):
300 x 171 x 132 mm
11.8 x 6.7 x 5.2 in
Besleme Haznesi:
2 litre/ 3 litre
Asycube 380
15 ila 60 mm arasındaki bileşenler için ideal besleyici
Boyutları
Titreşimli Platform:
254 x 325 mm; ~380 mm diyagonal
10 x 12.8 in; ~14.96 in diyagonal
Besleyici(L x W x H):
499 x 257 x 307 mm
19.6 x 10.1 x 12.1 in
Besleme Haznesi:
10 litre
Asycube 530
30 ila 150 mm arasındaki bileşenler için ideal besleyici
Boyutları
Titreşimli Platform:
427 x 371 mm; ~530 mm diyagonal
16.8 x 14.6 in; ~20.9 in diyagonal
Besleyici(L x W x H):
600 x 372 x 320 mm
23.7 x 14.7 x 12.6 in
Besleme Haznesi:
15 litre
Placing copper spacers in electronic components
Many industries, especially power plants, locomotive and electric car manufacturers need power modules. In the manufacturing process of these power modules, copper spacers are used as thermal conductors to dissipate the heat of the electronic components.
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In order to provide heat transfer between the components and the cooler by placing spacers of different sizes and thicknesses on the electronic components, a system that would simultaneously feed the spacers to the robot, which would place a spacer on the component every 2 seconds, was required.
Infotech has developed an assembly machine for power modules using the IP 620 Cartesian robot and three Asycubes 80s from Asyril.
In order to reduce cycle time while the inspection camera in the system ensures the precise positioning of the spacers on the components, six holders are used that hold the spacers separated by three Asycubes.
Using standardized products like the Asycube has helped Infotech to offer automotive customers a system that has the flexibility of a custom machine for the cost of a standard machine.
Over molding of O-Rings on flat gaskets
“Machine tending” is the automatic operation of machine tools or other manufacturing machinery in industry. More and more robots are being integrated for demanding tasks such as loading and unloading the machine.
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Often, the parts to be manufactured consist of different types of materials that are over-molded in the injection process. The tips need to be loaded into the injection machine first. For the robot to load attachments, they must be presented in a specific and repeatable position and orientation. For small production batches that require frequent product changes, conventional feeding systems such as vibratory bowls are very limited.
Engel developed a solution based on the six-axis Stäubli robot equipped with the Asycube 530 flexible feeder and Asyril’s SmartSight visual sensing system for flexible automatic loading and unloading of parts.
Installation of prosthetic dental implants
Prosthetic dental implants must meet the highest standards of quality and flexibility. Because every dental implant is unique, product migration from one variant to another must be easy, fast and highly reliable.
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During the feeding and precision assembly process, it is imperative to guarantee and maintain the flawless finishing of precision parts to avoid any risk of injury.
Advanced Technologies, a subsidiary of Dentsply Sirona, has created a flexible assembly machine to manufacture different types of denture implants.
Two Asycube 80s with platforms configured to properly route components; an Asycube 50 for feeding small screws; and an Asyril SmartSight intelligent vision system, which includes an intuitive HMI, easy communication with PLC, and seamless recipe management.
Installation of fiber optic connectors
The full range of Radiall optical connectors includes not only standard products, but also several customized items. That’s why Radiall constantly strives for greater flexibility in its automated assembly processes, allowing its operators to focus on more value-added tasks.
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Designed for demanding applications where reliability and high performance are indispensable, Radiall fiber optic connectors must not be damaged during the assembly process.
Radiall has developed an in-house manufacturing system that is both flexible and collaborative to facilitate automated assembly of fiber optic connectors.
The system consists of two Asycube 80s (feeding the ferrule and the ferrule holder, respectively).
A collaborative YuMi® ABB robot takes two components and places them under a press for assembly.
Ultra precision part feeding application
Dental Implant Feeding Application
Assembly Application with Cobot
Complete solution with IAI IXA Scara Robot, Panasonic Image Processing System and Asyril Part Feeding System
Feeding of plastic injection parts and assembly with UR
Copper part feeding and assembly application
Feeding of injection molded parts and assembly with Staubli robot
Feeding and sorting application of different parts with Fanuc Delta Robot