Sensopart Visor

VISOR^® Object AI makes machine vision easier than ever before.  It has the full flexibility of VISOR® Object Advanced and offers additionally the "Classification (AI)" detector, which makes the classification of objects even easier and more robust.

For presence checks, objects can be evaluated as “pass“/“fail"" or reliably classified into200 classes, e.g. to ensure that the correct product is fed and processed in a machine.

The sensor is set up in just a few steps and requires no expert knowledge. Thanks to integrated artificial intelligence (AI), the detector learns the distinguishing features based on a few sample images. Even process and product variations, such as varied products in lots, stains, strong reflections, flexible parts, etc. can easily be taught to the detector with just a few mouse clicks.

With the classification detector, even very similar looking springs are reliably distinguished and correctly fed to the machine.

Application Example

Check the right type of fuel filler necks

The VISOR^® Object AI easily checks whether the correct type of fuel filler necks has been installed in the different cars on a production line.

Check the right type of switches on the dashboard

Depending on the chosen additional equipment, a dashboard has different switches, which the classification detector in the VISOR^® Object AI reliably distinguishes and checks.

Check the right type of fuel hoses and clips

The VISOR^® Object AI detects the different fuel hoses and respective clips in different cars and reliably checks whether the correct ones have been installed.

VISOR® OBJECT

Is the workpiece where it should be?

How does it stand on the conveyor?

Is there a lack of detail on the piece?

Has an error been made during installation?

With VISOR® Object Sensor, part position tracking, part components tracking and pick & place operations can be done easily by robotic systems.

• Checker for presence and absence control
• Part finding and position tracking with advanced algorithm
• Precise position finding and coordinating in X / Y cartesian space
• Archiving the data and pictures obtained

Visor Object has 3 different resolutions.

• V50: 5 MP - 2560 x 1936
• V20: 1.5 MP - 1440 x 1080
• V10: 0.5 MP - 800 x 600

Robot Approach Using Depth Information

The VISOR^® Robotic +Z is a vision sensor with distance measurement for robot guidance. In addition, object inspections such as presence and completeness
checks and measurement tasks can be performed.

Applications

• Robot approach using depth information
• Positioning
• Object detection
• Measurement
• Identification

255 Jobs with 255 detectors each

• Position tracking X/Y and orientation
• Pattern matching, Contour, Target Mark 3D: teach-in and detection of patterns, contours and 3D poses
• Calliper: distance between edges
• BLOB, Grey, Brightness: evaluation of brightness
• Contrast: evaluation of contrast
• Result processing: Text, Math: checking and calculating with results from detectors
• Distance Point: Distance determination of the VISOR^® to an object

VISOR® ROBOTIC

Expectations for today's robotic solutions are increasing in the context of industry 4.0. VISOR® Robotic, on the other hand, offers the perfect solution for a variety of automation tasks. It can be easily incorporated into existing systems with its integrated and standardized interface, and is suitable for various procedures thanks to different calibration methods and flexible data structures. It can provide easy connection with robotic systems from leading manufacturers.

Visor Robotic has 3 different resolutions.

• V50: 5 MP - 2560 x 1936
• V20: 1.5 MP - 1440 x 1080
• V10: 0.5 MP - 800 x 600

Picking Part

In production, parts can be fed into the lines by using versatile systems such as feeding buckets in addition to the trays (universal tray). Thanks to VISOR® Robotic, parts can be gripped and positioned reliably with either feed option. When the parts are fed, the sensor not only checks their position, but also checks the free space around the holder. VISOR® determines both sets of information and sends them to the robot through its integrated and standardized interface. The object is held or feeder triggered without the need for a costly fixture. At the same time, VISOR® detects the position of the tray and the filling level and transmits this information to the robot.

Placing Part

Once the parts are reliably collected by the gripper, VISOR® Robotic provides important information for next work steps and demonstrates its skills in robot-controlled applications such as inserting screws, mounting clips or applying glue. Detection of part positions is carried out effortlessly. It allows any offset to be corrected and improves the production quality. Mechanical effort is reduced and the production line becomes even more flexible.

The VISOR® Robotic vision sensor announced that it was chosen among the best in artificial vision by the Vision Systems Design 2020 Innovators Awards jury, which reviews the most innovative products and services in the image processing industry.

VISOR® CODE READER

With its automatic object detection feature, it can read 1D, 2D Matrix codes and perform OCR (Text reading - Optical Character Recognition).

VISOR® Code Reader easily reads printed and directly marked data matrix codes as well as multiple bar codes according to the ECC 200 standard regardless of the material (metal, plastic, paper, glass).

• It reads stamped barcodes and QR codes with high reliability.
• Reading text (Optical Characters Recognition)
• Supports ISO / IEC 15415 and AIM DPM 2006 quality parameters
• Automatically detects the code region within the given area
• The syntax read can be compared. (String comparision)
• Output data format adjustable

Visor Code Reader has 3 different resolutions.

• V50: 5 MP - 2560 x 1936
• V20: 1.5 MP - 1440 x 1080
• V10: 0.5 MP - 800 x 600

Scope of Application

Automotive and sub-industry, food and beverage industry, pharmaceutical and cosmetic industries, packaging industry and logistics, solar industry in many different areas such as;

• Product labeling and identification
• Automatic product tracking
• Product collection, quality assurance

Printed barcodes

Laser printed codes on plastic 

Dot matrix codes on rough surface

Codes on the glass surface

VISOR® SOLAR

VISOR® Solar is specially designed to maximize quality control processes in solar panel production. It enables robots to pick and place plates accurately during Thin Panel production. It is used to detect cracks and damaged parts. It provides an advantage in robotic system supported production.

• It can accurately identify the position
• Detects the errors that may occur on the edges with high efficiency
• Detects holes that may occur on the panel during production
• It can work efficiently even in daylight
• No backlight needed
• Does not occupy space, can work from a distance of 360 mm

Visor Solar has 3 different resolutions.

• V50: 5 MP - 2560 x 1936
• V20: 1.5 MP - 1440 x 1080
• V10: 0.5 MP - 800 x 600

VISOR® COLOR

It offers a wide range of solutions by combining color properties and position detection features. It can be used to separate products through their colors and shapes. VISOR® Color provides error-free control even for objects that appear in unexpected positions and have complex shapes and details.

Is it the same or a different color?

VISOR® Color detects even the smallest color nuances more reliably than the human eye. This allows for detecting chromatic aberration in parts or classifying parts by color.

Color and object detection in one device

VISOR® Color combines color and object detection in a single device and can therefore simultaneously inspect the medicine package's fullness and whether it is filled with the correct color medication.

Are the LED Lights in the right place?

A unique performance feature of visual color sensors is the perception of active (self-illuminating) colors. For example, screens or electronic components in the automotive industry can be inspected with VISOR® Color for correct placement.

VISOR® ALLROUND

In the VISOR® Allround version, the device combines the functions of the VISOR® Object (calibration, pattern matching, contour, caliper, BLOB) with the tools of the VISOR® Code Reader (barcode, data matrix and optical character recognition).

Additional data matrix codes are now readable when feeding parts or positioning components in a correctly aligned way. With a resolution of up to 5 megapixels, even the smallest details are reliably detected and evaluated.

Object details that are raised or indented, such as embossed numbers and characters on a credit card, are difficult to detect with standard image processing methods. Even the use of lateral lighting often results in poorly identifiable contours due to overexposure and shadows. VISOR® Allround Professional corrects this with its new multishot feature.

Powerful color filters for maximum contrast

With the help of powerful color filters that emphasize the relevant area of the image and suppress obstructive image parts, part recognition and code reading can be performed more simply and reliably with maximum contrast.

Visor Allround has 3 different resolutions.

• V50: 5 MP - 2560 x 1936
• V20: 1.5 MP - 1440 x 1080
• V10: 0.5 MP - 800 x 600